Sunday 5 January 2014

Expert companies for CNC milling and TIG welding services

CNC (Computer Numerical Control) milling is a process where a computer-controlled machine is used to make complex parts. It is highly advantageous as it provides increased precision and accuracy. It ensures consistency and reliability due to digital automation. CNC milling company provides engineering solutions to design develop and manufacture high precision components designed as per one’s business requirements. CNC milling companies possess a broad range of capabilities with highly skilled technicians and can provide comprehensive assembled manufactured system or a specific precision component as per the need.

A CNC milling company manufactures parts for multiple industries. It can provide quality work only with the help of expert and experienced alternative engineering technicians and operators. It also provides strong CNC Technical Service support to provide efficient solutions. CNC milling company has to deal with a diverse group of clients. They can succeed only if are able to bring the state-of-the-art engineering ideas and methods to their field. In order to build high quality parts they use high temperature alloys, aluminium, high nickel materials, stainless steel, titanium, magnesium, copper, plastics, and composites.
 
High standard products are manufactured by a CNC milling company and they ensure on-time delivery and cost-effective solutions with their highly refined processes. One can choose the optimum material to perfectly suit the object or task. They also provide modification, machine repair or complete reconditioning. They can also creating new parts to replace parts that are no longer available. They have to offer assistance and advice in development of concepts to maximize efficiency.

TIG (Tungsten Inert Gas) welding is a clean and precise process of welding different metals. It is commonly used for thin gauge materials, as it is quite a delicate process. A TIG welding company performs welding on various metals like tool steel, stainless steel, high-temperature alloys, aluminium, titanium and other metals. In TIG welding, non-consumable tungsten is used and produced high quality welds. TIG welding company need to have highly qualified and experienced staff for TIG welding various metals for a variety of applications and industries.
 
Apart from being visually appealing, TIG welding is also a mechanically strong process. It welds more metals than any other process and meets the requirements of varied trades, ranging from machine shops to forestry and foundries, aerospace, pharmaceutical, chemical, semiconductor, automotive, universities, food and dairy industries and research laboratories. TIG welding company can perform welding operations on kiosks, banks safes and ATMs, electronic component racks, tanks and storage racks, etc. They can weld the steel boxes or chests from inside so that a clean outside surface is provided. They can handle jobs of all sizes including small part, production, contract, and large assemblies.

TIG welding company uses advanced welding equipment and latest technology and perform tasks that conform to high quality standards. Hence, they save cost and time for the customers. Some companies use 3D CAD systems to perform fixture design so that it can be managed and carried out in a perfect manner. TIG welding technique uses less heat and welds with negligible falsification and the filler metal can be added manually whenever required.

Tuesday 26 November 2013

The Various Advantages FromCNC Milling Machines

In the striving economy of today, manufacturers are constantly looking for various productive ways to complete their task of parts productions and the most common method is through using CNC milling machines. These machines are mainly used for cutting, drilling, welding, spinning, gluing, bending etc.These machines are capable of fabricating the components more accurately which is vital for boosting productivity of one’s business. Here we mention some of the advantages of CNC machining in industry today:
•    These machining centers are specifically designed to perform a number of specific milling tasks. There are several types of machines used by a CNC milling company which can be horizontal and vertical. Basically it refers to the positioning of the tool used for cutting, whether it performs milling operation vertically or horizontally. Besides this, larger size machines are designed to modify larger components and smaller machines for machining smaller components.
•    A CNC milling company uses these machines to fabricate wide range of components which includes 3 axis, 4 axis and 5 axis machining centers. Normally, a machine which has got higher number of axis can easily perform detailed and accurate cutting against those which have lower number of axis.
•    As the name CNC (Computer Numeric Control) denotes, these machines are aided by integrated control software. Similarly as any other software which are updated regularly, CNC machines also gets updates or some improved version in order to develop high accuracy machine performance on a long term basis. It is therefore mandatory for the machine operator to have proficiency in G-code programming and other programming languages before starting operating the machine. Nowadays, many CNC milling companies are using advance machines which are controlled by cutting-edge software programmes and user friendly interface.
•    There are also CNC pipe bender machines which are also controlled by computers like other CNC machines. These pipe bending machines require very less human intervention. Software programmers write the programs and the machine takes care of the rest. CNC pipe bender machines have the ability to work precisely, to the exact specifications with each and every pipe. If the software program is written correctly, the repetitive bending is easy to perform for large projects. There are other wide range of CNC machines like auto pipe bending, taper forming and tube coiling machines etc meant for bending different size and materials. CNC tube bender services are used for repetitive bending without using your hands. These machines come in automatic and semi-automatic options and therefore it is imperative for the manufacturer to consider various factors before purchasing such as price, precision and capability of repetitive bending.
•    CNC machines have the capability of tracking the progress of the components manufactured. When the production is not within the correct range, you can modify the data or variables entered previously. Most of the CNC machines have inbuilt chip management system to cut unnecessary wastage.
•    These machines are safe for milling as the operations are performed within an enclosed area. Thus, machines operators are not exposed directly to the cutting tools as they use inbuilt software control which is located far from the working block.
So, CNC milling machines are certainly the best option to increase productivity as well as your business revenue.

Saturday 6 July 2013

MIG and TIG Welding Company – How to Pick the Right One



If you have requirement for welding services, it is not so hard to find a professional MIG welding company. The services of an MIG and TIG welding company are required in a large number of markets. 

Domain expertise

An MIG welding company can assist architectural, power generation, pulp and paper, semi-conductor, utility, printing, power generation, power transmission, environmental controls, fabricated metal products and hydro-electric markets. There are a few questions worth asking though, before you contract an MIG or TIG welding company. For example, the requirements in food processing industry will be totally different from that of semi-conductor or television broadcasting industry. One has to be able to pick the company that has expertise in the right domain. Only the MIG weldingcompany that understands the domain will be able to do a satisfactory job. 

Which technique to use

Depending on what product you want to use and how you have to decide upon which technique to use. You have to be absolutely sure about the welding applications offered by the MIG or TIG welding company. 

Budget 

The MIG welding company you pick should be able to offer the services within the limitations of your budget. Time and money are important constraints even when the MIG welding company offers competitive advantage in terms of expertise with welding different shape or the presence of in-house certified welding inspectors and seam welders. Although quality is of great importance and techniques and processes are important, the services shouldn’t be too expensive. 

Materials and welders 

The MIG welding company should have welders with expertise of working on different materials and different technologies. Precise welds for example, are needed. You have to make sure that the right welding equipment is used by the welders. Some companies, boast of multiple welding stations and flawless technical precision achieved through stress relief systems. A good TIG welding company can offer a wide range of services along with metal fabrications and other tasks too. In some cases, there is a scope for customization as well to give the client exact specifications as per requirement. Stainless steel fabrication for example and aluminum fabrication are common requirements that the MIG Welding company should have expertise with. 

Industry standards

Before contracting a good TIG welding company, you have to be well-versed with the rates and industry standards too. A good company will obviously have experience with other clients which will help you avoid obvious industry pitfalls in welding services. Whether it is contract manufacturing involving large and heavy machining, plasma cutting, robotic welding or laser cutting and metal fabrications including machine frames and large metal designs, certified welders can offer excellence and innovation without compromising on the quality of the weld. Different materials have different properties. The right welders will understand metal weaknesses, stresses and strains perfectly to give you a final product that doesn’t lack in quality. That is why companies where welding is needed in critical functions, the TIG welding company should be picked with care.